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Automatic Vial Liquid Filling Machine

Automatic Vial Liquid Filling Machine

Lodha Machine is the leading manufacturer of the Automatic Vial Liquid Filling Machine, a compact and able solution for smooth and efficient vial filling operations. This advanced machine can achieve a maximum speed of 120 vials per minute, depending on the liquid's nature, vial neck size, fill volume, and rubber stopper size. The machine's contact parts are Designed from corrosion-resistant stainless-steel SS 316, adhering to cGMP specifications, durability and hygiene. Equipped with piston pumps for filling, the volume can be easily adjusted by altering the stroke length. The vial liquid filling machine also features a synchronized motor that drives all units in tandem, providing smooth and vibration-free operation. Additionally, the system includes pre and post nitrogen flushing to clean and heat the stoppers and vials, Improving sterility and cleanliness.

This injectable vial liquid filling machine is built with several user-friendly features to high performance and quality. It includes a 'No Vial - No Fill System' and a 'No Stopper - Machine Stop System' to prevent errors. All contact parts are made from SS 316 material, allowing for easy removal for autoclaving, sterilization, and cleaning. The machine's construction is strong, using SS 304 material, and features diving nozzles for foam-free filling and automatic infeed and exit of vials. The system offers very high fill accuracy, minimal changeover time, and a built-in A.C. variable frequency drive system, making it a top choice for pharmaceutical companies looking for an automatic injectable vial liquid filling machine.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
  • Download Catalogue
  • The machine stops if there is no vial or stopper, confirming safety and efficiency
  • Contact parts are made of SS 316, which can be easily removed for cleaning, autoclaving, or sterilization
  • The machine's main structure is made of durable SS 304 material
  • Diving nozzles makes sure foam-free filling for accuracy
  • The machine provides very high filling accuracy
  • It features automatic infeed and exit of vials for easy operation
  • The design allows for quick changeovers between batches
  • Includes a built-in A.C. variable frequency drive system for Improved control

The vial liquid filling machine efficiently fills vials with liquid and then seals them with a rubber stopper. Sterile vials are placed on a conveyor belt, where they are positioned by a star wheel for filling. Sensors are in place to confirms that the filling process only occurs if a vial is present. The liquid is precisely filled into the vials using syringes and nozzles. Once filled, the vials are moved by the star wheel to a vibratory system that applies the rubber stoppers, completing the sealing process. Finally, the sealed vials are conveyed out of the machine, ready for the next stage of production.

This automated process confirms that each vial is accurately filled and securely sealed, maintaining the integrity and sterility of the product. The machine's design allows for continuous, efficient operation with minimal intervention, making it an ideal choice for pharmaceutical manufacturers needing a reliable and high-performance vial liquid filling machine.

Model LI-LVF 4P LI-LVF 6P LI-LVF 8P LI-LVF 12P
No. of Filling Head Four six Eight Twelve
Vial Diameter 15mm to 50mm* 15mm to 50mm* 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm 13mm and 20mm 13mm and 20mm
Accuracy +/- 1% +/- 1% +/- 1% +/- 1%
Electrical 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz
Power 1.5 H.P. 2 H.P. 2 H.P. 2 H.P.
Speed (Per Min) Up to 80 Up to 120 Up to 150 Up to 240
Conveyor Height 800-850 mm 800-850 mm 800-850 mm 800-850 mm
Overall Dimensions 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H)

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Frequently Asked Questions

Common questions about Vial Liquid Filling Machines, India

Vial Liquid Filling Machines, India is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

Vial Liquid Filling Machines, India is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Vial Liquid Filling Machines, India is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the Vial Liquid Filling Machines, India to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the Vial Liquid Filling Machines, India is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Vial Liquid Filling Machines, India delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.