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Small Vial Filling and Rubber Stoppering Machine

Small Vial Filling and Rubber Stoppering Machine

Lodha Machine is a leading vial filling machine manufacturer known for its high-quality and reliable products. Our Small Vial Filling and Rubber Stoppering Machine is a compact monoblock machine widely used in R&D labs and research settings. This able machine performs three essential operations: filling, rubber stoppering, and aluminum cap sealing of glass vials. It offers an output of up to 15 vials per minute, making it highly efficient for small-scale production. The machine is suitable for filling liquids ranging from 2ml to 250ml with high precision. It comes with options for liquid filling by either a piston pump or a peristaltic pump, are flexibility and accuracy. As an automatic vial filling machine manufacturer, Lodha Machine provides perfect solutions for all your filling needs.

The vial filling with rubber stoppering machine features a strong design with all contact parts made from stainless steel 316L and a framework of stainless steel 304, that has durability and compliance with aseptic standards. The machine offers filling accuracy of +/- 1%, making it reliable for both small and large batch production. It also includes a variable frequency drive for speed adjustment, allowing users to optimize the filling process according to their specific requirements. This makes the automatic vial filling and rubber stoppering machine ideal for applications requiring high precision and efficiency. As a renowned vial filling stoppering machine manufacturer and vial filling with rubber stoppering machine exporter, Lodha Machine is committed to delivering exceptional quality and performance.

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  • Designed for filling small vials with a volume range of 2ml to 100ml
  • Utilizes a special pump for accurate and aseptic filling
  • Error margin of just 1%
  • Easy validation for small and large production runs
  • Made with high-quality stainless-steel parts
  • Speed adjustment feature for optimal performance

The process begins with sterilized vials loaded directly into the in-feed turntable of the machine. The vials are then transferred through a stainless-steel conveyor and held in place by a star wheel. The filling of vials is performed by stainless steel syringes, are precision and sterility. After the vials are filled, they move to the stoppering station where a rubber stopper is pneumatically placed onto each vial by a cylinder. This confirms a secure and sterile seal.

Following the filling and stoppering, the vials are transported to the capping station via the stainless-steel conveyor. Here, aluminum caps are sealed onto the vials, completing the process. The filled and capped vials are then moved to the collection tray for easy retrieval. This streamlined process has high efficiency, accuracy, and sterility, making the vial filling with rubber stoppering machine an ideal choice for research and development laboratories and small-scale production environments. As a trusted manufacturer of vial filling with rubber stoppering machines, Lodha Machine make sure each step of the process is executed with quality and performance.

Model LI-LVF 1S LI-LVF 2S
Mode of Operation Automatic Automatic
No. of Filling Head Single Two
Direction of Movement Left to Right Left to Right
Vial Sizes 2ml to 100ml 2ml to 100ml
Vial Diameter 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm
Production Output Up to 20 Vial per minute Up to 40 Vial per minute
Filling Accuracy +/- 1% to the filling volume +/- 1% to the filling volume
Power Load 1 HP 1 HP

* Power voltage can be adjusted as per customerโ€™s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Frequently Asked Questions

Common questions about Vial Filling with Rubber Stoppering Machine, India

Vial Filling with Rubber Stoppering Machine, India is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

Vial Filling with Rubber Stoppering Machine, India is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Vial Filling with Rubber Stoppering Machine, India is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the Vial Filling with Rubber Stoppering Machine, India to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the Vial Filling with Rubber Stoppering Machine, India is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Vial Filling with Rubber Stoppering Machine, India delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.