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R&D Vial Filling Stoppering Cap Sealing Machine

R&D Vial Filling Stoppering Cap Sealing Machine

Lodha Machine is the leading manufacturer of the R&D vial filling stoppering cap sealing machine. When space is limited, the LODH LI-LVF 1S vial filling and stoppering machine is an excellent choice. Designed with hood isolation and laminar flow in mind, this compact machine efficiently handles vial filling and stoppering with minimal space requirements. It can fully or partially insert stoppers into containers, accommodating a wide range of liquid filling and sealing needs. The LI-LVF 1S serves high fill accuracy and can process up to 40 containers per minute. It accurately fills volumes from 2 ml to 250 ml of liquid and offers the flexibility of using either piston pumps or peristaltic pumps for the filling process.

This capable vial filling machine can incorporate several independent filling processes, all of which are activated by the machine's PLC. Changing between different container forms is quick and straightforward, and you can save various recipes for future use. As a premier R&D lab vial filling machine manufacturer, Lodha Machine provides advanced machinery that meets the precise needs of research and development labs. Our vial filling stoppering cap sealing machine is ideal for those seeking a reliable, high-performance solution for their vial filling and sealing operations.

  • Features
  • Process Operation
  • Technical Specification
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  • Capable of filling volumes from 2 ml to 100 ml
  • Makes use of aseptic filling with piston pump or peristaltic pump
  • High filling accuracy of ±1%
  • Easy validation for filling systems in both small and large batch production
  • Contact parts made from stainless steel 316L, with the framework constructed from stainless steel 304
  • Adjustable speed with variable frequency drive

After disinfecting the vial tray, it is placed on the machine's "In-feed" turntable. The vials are then moved along an SS conveyor and grabbed by a star wheel. The vials are filled using an SS syringe. Once filled, a pneumatic system with a cylinder uses compressed air to attach rubber stoppers to the vials. The filled vials with inserted stoppers are then transported by the SS conveyor to a collection tray, completing the process efficiently and hygienically.

This operation makes sure precise and sterile handling of vials, making the R&D vial filling stoppering cap sealing machine an important tool for various industries. Its compact design and advanced features allow for easy integration into any lab or production setup, improving productivity and maintaining high-quality standards.

Model LI-LVF 1S LI-LVF 2S
Mode of Operation Automatic Automatic
Direction of Movement Left to Right Left to Right
Vial Sizes 2ml to 100ml 2ml to 100ml
Vial Diameter 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm
Production Output Up to 20 Vial per minute Up to 40 Vial per minute
Filling Accuracy +/- 1% to the filling volume +/- 1% to the filling volume
Power Load 1 HP 1 HP

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Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about R&D Vial Filling Stoppering Cap Sealing Machine

R&D Vial Filling Stoppering Cap Sealing Machine is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

R&D Vial Filling Stoppering Cap Sealing Machine is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The R&D Vial Filling Stoppering Cap Sealing Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the R&D Vial Filling Stoppering Cap Sealing Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the R&D Vial Filling Stoppering Cap Sealing Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every R&D Vial Filling Stoppering Cap Sealing Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.