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Vial Filling Stoppering and Capping Machine

Vial Filling Stoppering and Capping Machine

Lodha Machine is the leading manufacturer of the Vial Filling Stoppering and Capping Machine, an essential part of our aseptic filling equipment lineup. These machines are able and suitable for a wide range of applications, from single-unit production to full-scale manufacturing. Whether you're involved in research and development, human trials, or large-scale commercial production, our machines can handle it all, with capacities ranging from 20 to 240 units per minute. Our equipment is designed to meet the stringent standards set by cGMP, make sure that they can be used in controlled environments where contamination is not an option. This makes them perfect for filling vaccines, biologics, cell and gene therapies, and other sensitive pharmaceutical products, whether they are single-dose or multi-dose items.

Our vial filling stoppering and capping machine features contact parts made from cGMP-compliant stainless-steel SS 316, which are sterility and prevents corrosion. The filling volume is precisely controlled by adjusting the stroke length of piston pumps. The machine is compact and vibration-free, that has smooth operation while filling and capping vials with rubber stoppers. A single motor drives all components in perfect harmony, and both the vial and stopper can be sterilized with heat and a nitrogen flushing system before and after use. This confirms that the entire process remains sterile and efficient, making Lodha Machine a top choice for those looking for reliable vial filling and capping machine manufacturers.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
  • Download Catalogue
  • The machine stops automatically if there is no vial or stopper, that safe and efficient operation
  • Vials and filling nozzles move together in sync, preventing the vials from stopping during filling
  • Vaccumetric rubber stoppering system for precise and secure sealing
  • Contact parts made from SS 316 are easily removable for cleaning, autoclaving, or sterilization
  • Constructed from durable SS 304 material
  • Diving nozzle confirms foam-free filling
  • Very high filling accuracy
  • Automatic infeed and exit of vials for an easy process
  • Quick changeover times between batches
  • Built-in A.C. variable frequency drive system for better control

The vial filling stoppering and capping machine begins by filling the vials with liquid and then adding a rubber stopper. Sterile vials are placed on a conveyor belt and transported to a star wheel, which holds the vials in place during the filling process. Special sensors confirm that the machine only fills when a vial is present, preventing wastage and accuracy. The liquid is filled into the vials through syringes and nozzles. Once filled, the star wheel moves the vials to the stoppering station, where a vibratory system accurately places and secures the rubber stoppers. The filled and stoppered vials are then conveyed to the capping station.

At the capping station, oriented caps are fed into a chute and picked up by a vacuum system that places them on the vials. The star wheel moves the vials to the screw capping station, where the caps are tightened to the desired torque. After the capping process, the vials are transferred to an exit conveyor, ready for the next stage of production. This seamless, automated process that each vial is filled, stoppered, and capped accurately and efficiently, making the machine an ideal choice for large-scale pharmaceutical production.

Model LI-LVF 4P LI-LVF 6P LI-LVF 8P LI-LVF 12P
No. of Filling Head Four six Eight Twelve
Vial Diameter 15mm to 50mm* 15mm to 50mm* 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm 13mm and 20mm 13mm and 20mm
Accuracy +/- 1% +/- 1% +/- 1% +/- 1%
Electrical 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz
Power 1.5 H.P. 2 H.P. 2 H.P. 2 H.P.
Speed (Per Min) Up to 80 Up to 120 Up to 150 Up to 240
Conveyor Height 800-850 mm 800-850 mm 800-850 mm 800-850 mm
Overall Dimensions 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H)

* Power voltage can be adjusted as per customerโ€™s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about Vial Filling and Capping Machine

Vial Filling and Capping Machine is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

Vial Filling and Capping Machine is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Vial Filling and Capping Machine is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the Vial Filling and Capping Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the Vial Filling and Capping Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Vial Filling and Capping Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.