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Dry Syrup Powder Filling machine

Dry Syrup Powder Filling Machine

Lodha Machine is the leading manufacturer of the Dry Syrup Powder Filling Machine. The Dry Syrup Powder Filling and Capping Machine is a monoblock machine designed to fill dry syrup powder into glass or plastic round bottles and cap them on the same machine. This machine uses a vacuum and air pressure-based powder wheel system to transfer powder into rotating funnels that vibrate to a smooth flow of powder into the bottle. The bottle raising and neck holding mechanism helps minimize waste. The machine can be equipped with 12 or 16 rotating funnels to distribute bottles evenly. Compact, able, and enclosed in a stainless-steel matt finish body, the machine synchronizes the bottle infeed star wheel, powder wheel movement, and outfeed star wheel for smooth operation. All contact parts are made from SS316 materials and HDPE funnels to compliance with hygiene standards.

The rotary dry syrup powder filling machine is designed for performance and quality, making it an ideal choice for pharmaceutical and food industries. It features a unique bottle lifting and neck holding system to prevent powder spillage. The machine’s construction in SS304 material has durability and compliance with cGMP standards. With a complete synchronization system and easy-to-clean parts, this machine offers a valid and efficient solution for filling and capping dry syrup powder in various bottle types. The capability and high-speed performance of this machine make it indispensable for manufacturers looking to optimize their production processes.

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  • Process Operation
  • Technical Specification
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  • It only fills bottles when they are present, making sure no wasted product.
  • Bottles move in a circular motion with a special funnel system for quick filling.
  • The funnel has a unique vibrating feature to fill powders smoothly at high speeds.
  • Easy-to-remove parts for cleaning and sterilizing.
  • Made of durable stainless steel.
  • Fills accurately within a 1-2% range depending on the type of powder and humidity levels.
  • Bottles enter and exit automatically through a star wheel system.
  • The machine turns on and off automatically when bottles are detected or not.
  • Safety features like stopping the machine if there is low air pressure or vacuum levels.
  • Includes a protective glass cabinet and a blower for dust removal.

The process begins with sterilized dry bottles fed through the in-feed turntable. Suitable guides direct the bottles onto a flat conveyor belt at the required speed. The filling head, mounted on the machine's top plate, dispenses the dry syrup powder into the bottles. The vacuum and air pressure-based powder wheel system has perfect and consistent filling. As the bottles move through the filling station, the rotating funnels vibrate to a smooth flow of powder into each bottle.

After filling, the bottles are automatically capped using the integrated capping system. The machine’s synchronization makes sure that the bottle infeed star wheel, powder wheel movement, and outfeed star wheel operate smoothly together. The unique bottle lifting and neck holding system prevents powder spillage for a clean and efficient operation. The machine's design, with easy-to-remove contact parts, able for quick and thorough cleaning, autoclaving, and sterilization, making it ideal for maintaining high hygiene standards in pharmaceutical and food manufacturing environments.

Model No. LI-DP 12 LI-DP 16
Bottle Diameter Up to 85mm*, Square or Rectangular bottles can be used
Bottle Height 100mm* Maximum
Fill Range 5gms. To 70gms. In Single Dose with the help of change parts for different fill volume
Fill Accuracy +/- 1 to 2% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 30% Rh required on machine to be arrange by customer
Electrical 415V AC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Compressed Air Filtered, Oil Free 2kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Overall Dimensions 1700 mm (L) x 1000 mm (W) x 1800 mm 2000 mm (L) x 1200 mm (W) x 1800 mm
Speed Max. 80 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume Max. 120 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Frequently Asked Questions

Common questions about Dry Syrup Powder Filling & Rubber Stoppering Machine

Dry Syrup Powder Filling & Rubber Stoppering Machine is a liquid filling machine for pharmaceutical and food-grade liquids. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical syrup, oral liquid, ayurvedic, ophthalmic, food, beverage and agrochemical liquid production applications.

Dry Syrup Powder Filling & Rubber Stoppering Machine is used across pharmaceutical syrup, oral liquid, ayurvedic, ophthalmic, food, beverage and agrochemical liquid production. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Dry Syrup Powder Filling & Rubber Stoppering Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs oral liquid, syrup, eye-drop and bottle filling lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the Dry Syrup Powder Filling & Rubber Stoppering Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the Dry Syrup Powder Filling & Rubber Stoppering Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Dry Syrup Powder Filling & Rubber Stoppering Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.