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Dry Syrup Powder Filling machine

Dry Syrup Powder Filling Machine Manufacturer

Lodha Machine is the leading manufacturer of the Dry Syrup Powder Filling Machine. The Dry Syrup Powder Filling and Capping Machine is a monoblock machine designed to fill dry syrup powder into glass or plastic round bottles and cap them on the same machine. This machine uses a vacuum and air pressure-based powder wheel system to transfer powder into rotating funnels that vibrate to a smooth flow of powder into the bottle. The bottle raising and neck holding mechanism helps minimize waste. The machine can be equipped with 12 or 16 rotating funnels to distribute bottles evenly. Compact, able, and enclosed in a stainless-steel matt finish body, the machine synchronizes the bottle infeed star wheel, powder wheel movement, and outfeed star wheel for smooth operation. All contact parts are made from SS316 materials and HDPE funnels to compliance with hygiene standards.

The rotary dry syrup powder filling machine is designed for performance and quality, making it an ideal choice for pharmaceutical and food industries. It features a unique bottle lifting and neck holding system to prevent powder spillage. The machine’s construction in SS304 material has durability and compliance with cGMP standards. With a complete synchronization system and easy-to-clean parts, this machine offers a valid and efficient solution for filling and capping dry syrup powder in various bottle types. The capability and high-speed performance of this machine make it indispensable for manufacturers looking to optimize their production processes.

  • Features
  • Process Operation
  • Technical Specification
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  • It only fills bottles when they are present, making sure no wasted product.
  • Bottles move in a circular motion with a special funnel system for quick filling.
  • The funnel has a unique vibrating feature to fill powders smoothly at high speeds.
  • Easy-to-remove parts for cleaning and sterilizing.
  • Made of durable stainless steel.
  • Fills accurately within a 1-2% range depending on the type of powder and humidity levels.
  • Bottles enter and exit automatically through a star wheel system.
  • The machine turns on and off automatically when bottles are detected or not.
  • Safety features like stopping the machine if there is low air pressure or vacuum levels.
  • Includes a protective glass cabinet and a blower for dust removal.

The process begins with sterilized dry bottles fed through the in-feed turntable. Suitable guides direct the bottles onto a flat conveyor belt at the required speed. The filling head, mounted on the machine's top plate, dispenses the dry syrup powder into the bottles. The vacuum and air pressure-based powder wheel system has perfect and consistent filling. As the bottles move through the filling station, the rotating funnels vibrate to a smooth flow of powder into each bottle.

After filling, the bottles are automatically capped using the integrated capping system. The machine’s synchronization makes sure that the bottle infeed star wheel, powder wheel movement, and outfeed star wheel operate smoothly together. The unique bottle lifting and neck holding system prevents powder spillage for a clean and efficient operation. The machine's design, with easy-to-remove contact parts, able for quick and thorough cleaning, autoclaving, and sterilization, making it ideal for maintaining high hygiene standards in pharmaceutical and food manufacturing environments.

Model No. LI-DP 12 LI-DP 16
Bottle Diameter Up to 85mm*, Square or Rectangular bottles can be used
Bottle Height 100mm* Maximum
Fill Range 5gms. To 70gms. In Single Dose with the help of change parts for different fill volume
Fill Accuracy +/- 1 to 2% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 30% Rh required on machine to be arrange by customer
Electrical 415V AC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Compressed Air Filtered, Oil Free 2kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Overall Dimensions 1700 mm (L) x 1000 mm (W) x 1800 mm 2000 mm (L) x 1200 mm (W) x 1800 mm
Speed Max. 80 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume Max. 120 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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