+91 9687731331

Call for any Support

info@lodhapharma.com

Mail Us Your Query

Rapid Mixer Granulator Machine

Rapid Mixer Granulator Machine Manufacturer

Lodha Machine is the leading rapid mixer granulator machine manufacturer and exporter, specially designed for use in various industries, including pharmaceuticals, food, chemicals, cosmetics, pesticides, biotech, herbal, and nutraceutical sectors. Our high-speed rapid mixer granulators are designed to maximize the granulation process, producing outstanding productivity and consistent quality. The rapid mixer granulator machine is an advanced granulated equipment used in pharmaceutical processing. This high shear granulation technique mixes powder with a liquid binder in a sealed container using a chopper and other blending instruments. The final result is solid granules produced through liquid and solid bridges that enable better product handling and processing. The pharmaceutical industry has long relied on high shear granulation, where the mixing instruments are inserted from above or below within a sealed container. The mechanical action of the blending equipment causes this process, whether used for batch or continuous operations, to produce thicker granulation than fluidized bed systems.

Traditionally, the granulation liquid was directly added to the product. and, modern techniques favor the use of spray nozzles to distribute the granulation liquid uniformly, resulting in a more consistent granulation. This innovation in high-speed rapid mixer granulator machines has significantly improved the efficiency and quality of the granulation process.

Our high-speed rapid mixer granulator machines are designed to offer exceptional reliability, featuring low-wear air-gap seals on the shafts. The tablet section machines are equipped with a large discharge valve that rests flush with the bowl's inner wall, making the emptying process straightforward. For particularly challenging mixes, we offer powerful motors to assure thorough blending. Optional features include programmable logic controllers and variable impeller speeds, improving the machine's easily and adaptability to different production needs.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
  • Download Catalogue
  • Built to complete GMP standards.
  • Contact parts are made from stainless steel 316, with non-contact parts made from stainless steel 304.
  • MS structure is fully covered with stainless steel 304 cladding.
  • All contact parts are polished to a mirror-like 220 grit finish, while external surfaces have a 180-grit matte finish.
  • assures homogeneous binder distribution.
  • Short batch times and reduced cleaning times.
  • Maximizes CIP effectiveness.
  • The main stirrer and granulator shaft are sealed by using air-purging systems.
  • Mirror finish polish on all internal contact parts.

A fast mixer granulator machine's operation needs to be quick and accurate. The high-speed rapid mixer granulator machine starts with the loading of the powder into the sealed mixing container. A liquid binder is then introduced, either directly or via a spray nozzle, to assure even distribution throughout the powder. The mixing instruments, including a chopper and an impeller, are activated to blend the powder and binder thoroughly. The high shear granulation process assures that the powder and binder form dense granules, held together by liquid and solid bridges. The mechanical action of the mixing instruments creates a uniform granulate, which is valuable for the subsequent stages of product handling and processing.

Once the granulation process is complete, the rapid mixer granulator machine facilitates easy discharge of the granulated product. The lid lifts to reveal a large discharge valve that sits flush with the inner wall of the mixing bowl, allowing for smooth and efficient emptying. This design minimizes product loss and assures that the granules are collected without any contamination. The rapid mixer granulator machine is equipped with continuous lubrication systems to assure the smooth operation of the gear system, trace, and major friction parts. This not only increases the machine's capability but also improves it's lifespan. Additionally, the machine features an AC variable-frequency drive that controls the main motor drive and impeller speed, providing precise control over the granulation process.

Overall, the rapid mixer granulator machine from Lodha Machine is designed to deliver high performance and accuracy. Its advanced features and strong construction make it an ideal choice for industries looking to improve their granulation processes and achieve high-quality, consistent products.

Technical Specification Lab Models Pilot Models Production Models
LI-RMG 3 LI-RMG 5 LI-RMG 10 LI-RMG 15 LI-RMG 25 LI-RMG 75 LI-RMG 100 LI-RMG 150 LI-RMG 250 LI-RMG 400 LI-RMG 600 LI-RMG 800 LI-RMG 1200
Working Capacity in Liters 3 5 10 15 25 75 100 150 250 400 600 800 1200
Working Capacity in Kilograms 0.5 to 1.2 1 to 2 2 to 4 4 to 6 8 to 10 20 to 30 25 to 40 40 to 60 70 to 100 100 to 160 150 to 240 180 to 320 280 to 480
Main Motor 750/1440 RPM 2/3 2/3 2/3 3/5 3/5 3/5 5/7.5 10/12.5 25/30 30/40 50/100 60/75 80/100
Chopper Motor 1440/2880 RPM 0.5/1 0.5/1 0.5/1 0.5/1 0.75/1.5 1.5/3 1.5/3 2/3 3/5 5/7.5 5/7.5 5/7.5 10/15
Gear Box Size NMRV P075 NMRV P075 NMRV P075 NMRV P075 NMRV P075 W110 V500 V600 V700 V800 V1000 V1200 V1200

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Kindly Fill your detail to get manual on your email address

Industries We Serve

Related Products