Lodha Machine is the leading rapid mixer granulator machine manufacturer and exporter, specially designed for use in various industries, including pharmaceuticals, food, chemicals, cosmetics, pesticides, biotech, herbal, and nutraceutical sectors. Our high-speed rapid mixer granulators are designed to maximize the granulation process, producing outstanding productivity and consistent quality. The rapid mixer granulator machine is an advanced granulated equipment used in pharmaceutical processing. This high shear granulation technique mixes powder with a liquid binder in a sealed container using a chopper and other blending instruments. The final result is solid granules produced through liquid and solid bridges that enable better product handling and processing. The pharmaceutical industry has long relied on high shear granulation, where the mixing instruments are inserted from above or below within a sealed container. The mechanical action of the blending equipment causes this process, whether used for batch or continuous operations, to produce thicker granulation than fluidized bed systems.
Traditionally, the granulation liquid was directly added to the product. and, modern techniques favor the use of spray nozzles to distribute the granulation liquid uniformly, resulting in a more consistent granulation. This innovation in high-speed rapid mixer granulator machines has significantly improved the efficiency and quality of the granulation process.
Our high-speed rapid mixer granulator machines are designed to offer exceptional reliability, featuring low-wear air-gap seals on the shafts. The tablet section machines are equipped with a large discharge valve that rests flush with the bowl's inner wall, making the emptying process straightforward. For particularly challenging mixes, we offer powerful motors to assure thorough blending. Optional features include programmable logic controllers and variable impeller speeds, improving the machine's easily and adaptability to different production needs.
A fast mixer granulator machine's operation needs to be quick and accurate. The high-speed rapid mixer granulator machine starts with the loading of the powder into the sealed mixing container. A liquid binder is then introduced, either directly or via a spray nozzle, to assure even distribution throughout the powder. The mixing instruments, including a chopper and an impeller, are activated to blend the powder and binder thoroughly. The high shear granulation process assures that the powder and binder form dense granules, held together by liquid and solid bridges. The mechanical action of the mixing instruments creates a uniform granulate, which is valuable for the subsequent stages of product handling and processing.
Once the granulation process is complete, the rapid mixer granulator machine facilitates easy discharge of the granulated product. The lid lifts to reveal a large discharge valve that sits flush with the inner wall of the mixing bowl, allowing for smooth and efficient emptying. This design minimizes product loss and assures that the granules are collected without any contamination. The rapid mixer granulator machine is equipped with continuous lubrication systems to assure the smooth operation of the gear system, trace, and major friction parts. This not only increases the machine's capability but also improves it's lifespan. Additionally, the machine features an AC variable-frequency drive that controls the main motor drive and impeller speed, providing precise control over the granulation process.
Overall, the rapid mixer granulator machine from Lodha Machine is designed to deliver high performance and accuracy. Its advanced features and strong construction make it an ideal choice for industries looking to improve their granulation processes and achieve high-quality, consistent products.
| Technical Specification | Lab Models | Pilot Models | Production Models | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| LI-RMG 3 | LI-RMG 5 | LI-RMG 10 | LI-RMG 15 | LI-RMG 25 | LI-RMG 75 | LI-RMG 100 | LI-RMG 150 | LI-RMG 250 | LI-RMG 400 | LI-RMG 600 | LI-RMG 800 | LI-RMG 1200 | |
| Working Capacity in Liters | 3 | 5 | 10 | 15 | 25 | 75 | 100 | 150 | 250 | 400 | 600 | 800 | 1200 |
| Working Capacity in Kilograms | 0.5 to 1.2 | 1 to 2 | 2 to 4 | 4 to 6 | 8 to 10 | 20 to 30 | 25 to 40 | 40 to 60 | 70 to 100 | 100 to 160 | 150 to 240 | 180 to 320 | 280 to 480 |
| Main Motor 750/1440 RPM | 2/3 | 2/3 | 2/3 | 3/5 | 3/5 | 3/5 | 5/7.5 | 10/12.5 | 25/30 | 30/40 | 50/100 | 60/75 | 80/100 |
| Chopper Motor 1440/2880 RPM | 0.5/1 | 0.5/1 | 0.5/1 | 0.5/1 | 0.75/1.5 | 1.5/3 | 1.5/3 | 2/3 | 3/5 | 5/7.5 | 5/7.5 | 5/7.5 | 10/15 |
| Gear Box Size | NMRV P075 | NMRV P075 | NMRV P075 | NMRV P075 | NMRV P075 | W110 | V500 | V600 | V700 | V800 | V1000 | V1200 | V1200 |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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