Lodha Machine is the leading manufacturer of the automatic aseptic powder filling machine, an advanced solution designed for quality and best performance in aseptic powder filling. This advanced equipment employs a self-picking roller-based rubber stoppering system and uses mechanical power to accurately fill aseptic powder into containers. The powder wheel, which operates on vacuum and air pressure, able for manual adjustment of fill weight consistent and perfect filling. With the capability to fill up to 120 round glass vials per minute, the machine serves an all-stainless-steel construction, aligning with current good manufacturing practices (cGMP). This aseptic filling machine not only reduces powder waste but also provides a high throughput, making it an indispensable tool for filling dry powders with unmatched quality.
The automatic aseptic powder filling machine is engineered for capability and efficiency, accommodating single, double, triple, and quadruple dose fills at rates of 120, 60, 40, and 30 fills per minute, respectively. It features several user-friendly and safety Improvements: a no vial - no fill system, easy-to-remove SS316 contact parts for sterilization, and a powder hopper with a separate variable speed operate to prevent cross-contamination. The machine's design are minimal residue and easy cleaning, with tool-less adjustments for the doctor blade and wiper blade, improving operational efficiency. Built-in safety features include a clutch system for vial breakage, automatic infeed and exit of vials, and systems to stop the machine in case of low air, vacuum, or stopper issues. Lodha Machine's innovation are high quality with a filling accuracy of +/- 1%, making it a leading aseptic filling machine manufacturer and exporter.
The operation of the automatic aseptic powder filling machine begins with sterilized powder stored in the hopper, which is agitated by mechanical agitators to maintain consistent bulk density. The powder wheel, equipped with eight ports and pistons, rotates at a predetermined speed beneath the powder hopper with minimal clearance. Vacuum pressure make sure perfect powder volume is sucked into the ports, and excess powder is removed by an adjustable doctor blade. The powder is then transferred into containers using compressed air or nitrogen gas are accurate and clean filling. The filled containers go to the stoppering station after being separated on the conveyor.
At the stoppering station, sterilized and siliconized rubber stoppers stored in a vibratory bowl are vertically stacked and fed into the stopper chute. The containers are held securely between timing belts and the rubber stoppers are placed onto the vials. This entire process makes sure that the powder is filled accurately and efficiently into the containers, with minimal waste and high quality, making the aseptic powder filling machine an essential tool for pharmaceutical production.
| Model No. | LI-PVF 4 | LI-PVF 8 |
|---|---|---|
| Vial Diameter | 25mm to 38mm | 25mm to 38mm |
| Vial Height | 75mm Maximum | 75mm Maximum |
| Rubber Stopper Diameter | 20mm | 20mm |
| Filling Range | 50mg to 1.5 gm In Single Dose, 1.5 gm to 6 gm In Double, Triple and Four Dose system | 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system, Dose system may vari. Depending on combination of Filling Head and Powder Wheel |
| Accuracy | +/- 1% Depending upon the Powder, under the controlled level of Humidity | +/- 1% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 30% Rh required on machine to be arrange by customer | Below 28% Rh required on machine to be arrange by customer |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Power | 2.0 H.P. | 4.0 H.P. |
| Compressed Air | Filtered, Oil Free 4kg/cm2 provided by customer only | Filtered, Oil Free 4kg/cm2 provided by customer only |
| Vacuum | 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended | 28” Hg. @ 500 LPM, provided by Customers only, 600LPM recommended |
| Conveyor Height | 815-940 mm | 815-940 mm adjustable |
| Overall Dimensions | 2800 mm (L) x 840 mm (W) x 1675 mm | 3000 mm (L) x 1000 mm (W) x 1675 mm, Model AHPF-120 |
| Production Output | Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Triple Dose and Max. 30 Vials per minute in Four Dose system | Max. 120 or 250 Vials per minute depending on combination of Filling Head and Powder Wheel as well as Fill Volume |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Kindly Fill your detail to get manual on your email address
Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
Explore
