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Automatic Bottle Lug Capping Machine

Automatic Bottle Lug Capping Machine

Lodha Machine is the top manufacturer of automatic bottle lug capping machines. Our bottle lug capping machines are specifically designed for sealing lug caps and twist-off caps on glass jars, making them perfect for products like jam, sauce, and pickles. Available in single or multiple capping head models, our machines come in both linear and rotary configurations. Designed with ease of use in mind, our automatic lug cap jar capping machines are perfect for the pharmaceutical industry, offering quick changeovers for different bottle or jar sizes. All machine parts are made from high-grade stainless steel, assuring durability and long-term performance. The machines are easily dismantled for cleaning, and we use high-quality motors, gearboxes, wiring, and electrical components to guarantee a long-lasting, reliable product.

Our automatic bottle lug capping machines are not only efficient but also user-friendly, making them a valuable addition to any production line. Whether you need a machine for a small-scale operation or a high-capacity production facility, Lodha Machine has the perfect solution for your needs. Our commitment to quality and customer satisfaction makes sure that you receive a machine that meets your exact specifications and exceeds your expectations.

  • Features
  • Process Operation
  • Technical Specification
  • Download Catalogue
  • System assures "No Bottle - No Cap."
  • Stops operation if there's "No Cap - Machine Stop."
  • Constructed entirely from stainless steel.
  • Infeed and exit star wheels feature an overload clutch system to prevent bottle breakage.
  • A single drive controls the whole operation of the star wheel and turret.
  • Cap feeder includes a variable speed system for controlled cap feeding.
  • Requires minimal changeover and setting time.
  • The hopper can be dispersed for easy cleaning.
  • Includes multiple safety features, such as a clutch system to avoid bottle breakage.
  • Single drive synchronizes the operation of the conveyor and star wheel.
  • Minimum changeover time.

The automatic bottle lug capping machine process is designed to be as fast and user-friendly as possible. The entire process starts with the bottles or jars being loaded onto the conveyor, which delivers them to the capping machine. The infeed star wheel positions each container accurately under the capping head. If a bottle is missing, the "No Bottle - No Cap" system makes sure that the machine stops to prevent any errors. Caps are fed through a cap feeder equipped with a variable speed system, allowing precise control over the cap-feeding process. The capping head, synchronized by a single drive with the star wheel and turret, descends to place the lug or twist-off cap onto the bottle. The "No Cap - Machine Stop" system makes sure the machine halts if no cap is detected, preventing any potential damage or waste.

During the capping process, an overload clutch system on the infeed and exit star wheels prevents bottle breakage by stopping the machine in case of any jams or overloads. Once the cap is securely in place, the bottles are transported to the exit star wheel and then to the next stage of production. The machineโ€™s hopper and other components can be easily dismantled for thorough cleaning, assuring hygiene and reducing downtime. With minimal changeover and setting times, this machine is designed to handle various bottle and jar sizes efficiently, making it a diverse and reliable addition to any production line.

Model LI-LC 1 LI-LC 4 LI-LC 8
No of capping heads Single Four Eight
Production rate Up to 40 containers/minute Up to 100 containers/minute Up to 200 containers/minute
Container diameter 24mm to 90mm
Container height 50mm to 250mm
Cap diameter 20mm, 25mm & 28mm with the help of change parts
Power Specification 1HP 1HP 2HP
Electric characteristics 440V, 3Phase, 50Hz, 4 wire system
Overall Dimension 1500(L) x 850(W) x 1800(H)mm 1500(L) x 850(W) x 1800(H)mm 1500(L) x 850(W) x 1800(H)mm

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Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about Bottle Lug Capping Machines, India

Bottle Lug Capping Machines, India is a bottle/vial capping and sealing machine for pharmaceutical and FMCG packaging. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical, cosmetic, food and beverage container closing lines applications.

Bottle Lug Capping Machines, India is used across pharmaceutical, cosmetic, food and beverage container closing lines. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Bottle Lug Capping Machines, India is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs container cap-sealing and screw-capping lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the Bottle Lug Capping Machines, India to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the Bottle Lug Capping Machines, India is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Bottle Lug Capping Machines, India delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.