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PLC Based Ampoule Filling Machine

PLC Based Ampoule Filling Sealing Machine

Lodha Machine is the top manufacturer of Servo PLC Based Ampoule Filling Machines. We lead the industry with our advanced ampoule filling and closing technology. Our machines are perfect for both small and large production. We are work as standalone units or be part of a high-performance production line. Our machines can handle both closed and open ampoules, making them ideal for packaging liquid pharmaceutical products. The servo system has precise filling, and the machines can use either rotary piston pumps or peristaltic pumps based on your needs.

As a leading ampoule filling machine manufacturer, Lodha Machine is dedicated to providing high-quality, advanced machines. Our machines include a touch screen HMI that makes it simple to modify the filling and volume settings because they are completely servo-driven. We customize our PLC based ampoule filling machines to meet your specific requirements, confirm that they are effective and accurate. Known for our expertise, we are a top PLC based ampoule filling sealing machine manufacturer and exporter. Lodha Machine is for a quality and innovative solutions in pharmaceutical packaging, support of our dedication to superior service and quality.

  • Features
  • Operation Process
  • Technical Specification
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  • A special wheel moves the ampoules smoothly and without breaking them
  • The machine is small and can easily fit with other equipment on a production line
  • It uses advanced servo technology for precise filling, with an accuracy of up to 0.05%
  • The filling is done using a special pump
  • The machine rotates the ampoules to prevent foaming
  • It seals the ampoules tightly in two steps
  • It can be used with special cleanroom units
  • It's designed to work with glass ampoules ranging from 1ml to 10ml
  • It has an automatic filling system controlled by a PLC (programmable logic controller) and a touch screen interface
  • It can be equipped with a conveyor belt to automatically feed the ampoules
  • Each filling pump has its own motor for precise control
  • It can be connected to a pressure blower for gas operations

The process of the Servo PLC Based Ampoule Filling Machine begins with empty, washed, and sterilized ampoules being automatically received on a wire mesh conveyor belt from the sterilizing tunnel. These ampoules are then loaded onto the conveyor belt, which transports them to the segment wheel. The ampoules are moved to a conveyor system by the segment wheel. The sterilized ampoule tray is directly loaded into the unit's slant hopper. The synchronized star wheel then delivers the ampoules one by one onto the moving eccentric ampoule rack, which can handle single, two, four, or six ampoules at a time.

The pre-gassing, filling, post-gassing, pre-heating, and final sealing processes take place out in order as the ampoule rack moves and is ended. This make sure that the ampoules are properly filled and sealed without any contamination. Once the ampoules are filled and sealed, they are automatically collected on a collection tray without any need for manual handling. This automated process provides high efficiency and maintains the sterility of the ampoules throughout the filling and sealing operation.

Model No LI-AFS 4 LI-AFS 6S LI-AFS 8S
Ampoule Filling Range 1 ml to 10 ml 1 ml to 10 ml 1 ml to 10 ml
Production Output Approx.55 to 100 ampoules/min. Upto 150 ampoules/ min. Upto 200 ampoules/ min.
Filling Accuracy ±1 ±1 ±1
Require Gas for Sealing LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available
Power Specification 1 H.P. 1 H. P 1 H. P
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Stainless Steel 316L Stainless Steel 316L Stainless Steel 316L
Non-Contact Parts Stainless Steel 304 Stainless Steel 304 Stainless Steel 304
Overall Dimension 1200mm (L) x 1070mm (W) x 965mm (H) 1180mm (L) x 1075mm (W) x 975mm (H) 1180mm (L) x 1075mm (W) x 975mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about PLC Based Ampoule Filling Machine

PLC Based Ampoule Filling Machine is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

PLC Based Ampoule Filling Machine is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The PLC Based Ampoule Filling Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the PLC Based Ampoule Filling Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the PLC Based Ampoule Filling Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every PLC Based Ampoule Filling Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.