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High Speed Automatic Vial Cap Sealing Machine

High Speed Automatic Vial Cap Sealing Machine Manufacturer

Lodha Machine is the top high speed automatic vial cap sealing machine manufacturer, offering Innovative solutions for the pharmaceutical industry. Our high-speed, completely automatic vial cap sealing machine is built to accommodate a wide range of vial sizes, offering both variety and efficiency. Depending on production requirements, the machine can be equipped with various numbers of sealing heads, allowing for customization based on specific needs. Each head features a sealing roller that guarantees precise crimping and minimal particle generation during the sealing process, essential for maintaining the integrity of injectable glass vials.

This machine can handle both plain and flip-off caps, and it has interchangeable part sets for quick and easy solutions. The conveyor, star wheels, and platform turret are synchronized by a single motor with a variable frequency drive (VFD), assuring smooth and coordinated operation. This makes the machine ideal for fast-paced, fully automated manufacturing environments in the pharmaceutical, veterinary, and biotech industries. Our vial cap sealing machine is designed to minimize contact between parts and vials, reducing the risk of contamination and improving the highest quality of seals. All metal components that come into contact with the vial or cap are made from stainless steel, assuring durability and hygiene.

  • Features
  • Process Operation
  • Technical Specification
  • Download Catalogue
  • assure efficient operation by only capping vials present in the system.
  • Stops the machine if no caps are available, preventing waste.
  • Built to last and simple to clean, with excellent hygiene needs.
  • Infeed and exit star wheels have safety mechanisms to prevent jamming and overloading.
  • Cap feeder with variable frequency drive for precise control.
  • assure accurate sealing without damaging the caps.
  • The hopper can be fully dismantled for thorough cleaning.
  • Includes clutch system to avoid vial breakage.
  • assure long life and maintain hygiene by preventing contamination.
  • Synchronizes conveyors, star wheels, and platform turrets with adjustable speed via VFD.
  • Tracks the number of vials processed.
  • Prevents machine damage by stopping operation if a container overturns.
  • Prevents damage to aluminum caps and accommodates variations in container neck diameter.
  • Easy and quick changeover with a single ratchet mechanism.
  • Unique sealing rollers provide consistent, scratch-free, and reliable sealing.

The high-speed automatic vial cap sealing machine from Lodha Machine is engineered for precision and efficiency. The process starts with the vials being fed into the conveyor to be moved to the infeed star wheel. The infeed star wheel accurately positions each vial under the sealing heads, assuring precise alignment. Caps are then fed into the system by the cap feeder, which operates with a variable frequency drive to control the speed of cap feeding accurately. If there are no caps available, the "No Cap - No Capping System" will halt the machine to prevent uncapped vials from proceeding. Similarly, the "No Vial - No Capping System" assures that caps are only applied to vials present in the system. Once the vials and caps are properly aligned, the sealing heads descend, and the spring-loaded free-spinning single sealing rollers engage to crimp the caps into the vials. This planetary motion assures a tight, uniform seal with minimal particle generation, which is important for maintaining the integrity of injectable products.

After sealing, the vials are transported to the exit star wheel, which also features a safety and overload clutch system to prevent any potential jamming or overloading. The entire process is synchronized by a single motor, with speed adjustments made via the VFD to match production requirements. The inbuilt pulse counter tracks the number of vials processed, assuring accurate production monitoring.

Model LI-VCS 8
Number of Sealing Head Eight
Production Rate 120 to 240 Vials/Minute
Input Specification -
Vial Diameter 24 mm to 90 mm
Vial Height 25 mm to 200 mm
Cap Diameter 13, 20, 25 & 28 mm with the help of Change Parts
Power 3.0 HP
Electrical 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive
Conveyor Height 800-850 mm
Overall Dimension 2100 mm (L) x 875 mm (W) x 1810 mm (H)
Optional Accessories Polycarbonate profile cabinet covering complete machine
Chuck Chuck for Flip-Off Seal
Automation PLC with GUI

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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