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High Speed Viscous Filling Machine

High Speed Viscous Filling Machine

The High Speed Viscous Liquid/Paste/Cream Filling Machine by Lodha Machine is designed for optimal performance in filling round or flat-shaped bottles and jars at a remarkable speed of up to 100 products per minute. This able machine is ideal for handling a range of viscous products, including gels, pastes, creams, and lotions, making it a top choice for businesses dealing with such materials. It is also capable of filling hot products with a temperature of approximately 50 degrees Celsius. The machineโ€™s construction features a fully stainless-steel finish and adhering to cGMP guidelines, both durability and hygiene. All parts in contact with the products are made from SS 316 Steel, providing excellent resistance to corrosion and contamination.

The Viscous Filling Machine serve an AC Variable speed drive system, allowing for precise control over the conveyor speed to accommodate various bottle sizes and fill volumes. Depending on the nature of the liquids, neck diameter, and required fill volume, the machine can efficiently process between 80 to 100 containers per minute. This automatic viscous product filling machine is not only suitable for normal liquids but also for hot types, making sure capability in production lines.

As a leading Viscous Filling Machine manufacturer, Lodha Machine confirms that each machine is built to meet the highest standards of quality and performance, making it a reliable choice for businesses looking to streamline their filling processes. As a reputed viscous product filling machine exporter, Lodha Machine is committed to providing machines that deliver exceptional efficiency and consistency in various industrial applications.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
  • Download Catalogue
  • The machine stops filling if there's no product or bottle present accuracy
  • All parts that come into contact with the product are made of a high-quality stainless steel that can be easily removed for cleaning or sterilization
  • It uses a flow meter to accurately and consistently fill the ampoules
  • The machine is equipped with a color touch screen and a built-in computer for easy operation
  • It has easy-to-maintain Tri-Clover joints and is constructed with durable stainless-steel material
  • The device fills ampoules without producing foam by using a diving nozzle
  • It provides very precise filling, and there's an option for even higher accuracy
  • It can handle syrups and suspensions with higher viscosity
  • The machine automatically loads and unloads bottles
  • It can quickly switch between different products
  • It uses a unique bottle separator that doesn't rely on pneumatic operation
  • It has a built-in system to control the speed of the machine

Viscous Filling Machines employ various technologies to efficiently fill containers with thick liquids. Some machines utilize gravity filling, where the liquid flows from a hopper or tank positioned above the filling area directly into the container. Others use a piston or plunger mechanism to push the liquid into the container, while another type might use a nozzle or tube to guide the liquid into place. Each technology is designed to handle the challenges of filling viscous liquids accurately and efficiently.

The filling process, regardless of the technology, follows a basic sequence. Initially, the container is placed and aligned in the filling area to match up with the filling mechanism. The liquid is then dispensed into the container, whether by gravity, piston, nozzle, or tube. This process is typically managed by a computer or electronic system, that has precise control over the amount of liquid dispensed into each container. This automation Provides consistency and accuracy, making the process efficient and reliable for various industrial applications.

Model No. LI-VISCO 4PS LI-VISCO 8PS
Product MOC Glass/PET/HDPE Bottle/Jars/Container
Bottle Size For Broad Neck: 60mm to 100mm Diameter
For Narrow Neck: 45mm to 100mm Diameter
Bottle Height Maximum 75mm to 260mm*
Cylinder/ Syringe Fill Range 10gm to 50 gm, 20gm to 100 gm and 10gm to 100 gm
Fill Range 10gm to 100gm*with the help of change parts/syringes
Accuracy +/- 2% for Normal Product Like Balm or Petroleum Jelly and 3% for below 20gm filling in syringe range of 10gm to 100 gm
Speed 40 to 150 Bottle per minute (depending on bottle size, fill volume/weight and nature of product)
Filtered Compressed Air 4 to 5 Bar Air Pressure
Electrical 220V AC Single Phase Supply(50HZ)
Power 3 HP 5 HP
Conveyor Height 815-850mm
Overall Dimension 3000mm x 2150mm x 1500mm

* Power voltage can be adjusted as per customerโ€™s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Frequently Asked Questions

Common questions about Viscous Filling Machine, India

Viscous Filling Machine, India is a liquid filling machine for pharmaceutical and food-grade liquids. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical syrup, oral liquid, ayurvedic, ophthalmic, food, beverage and agrochemical liquid production applications.

Viscous Filling Machine, India is used across pharmaceutical syrup, oral liquid, ayurvedic, ophthalmic, food, beverage and agrochemical liquid production. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Viscous Filling Machine, India is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs oral liquid, syrup, eye-drop and bottle filling lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the Viscous Filling Machine, India to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the Viscous Filling Machine, India is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Viscous Filling Machine, India delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.