Lodha Machine is the leading manufacturer of the sterile vial powder filling machine. The automatic sterile vial powder filling and rubber stoppering machine is a fully mechanical- operate system with a self-picking roller-based stoppering mechanism. The filling process utilizes a vacuum and air pressure-based powder wheel, allowing for manual adjustment of fill weight. This machine is designed for round glass vials and can achieve a maximum speed of 120 vials per minute. The model LI-PVF is constructed with a stainless-steel finish, including the machine's frame structure, adhering to cGMP standards. This sterile vial powder filling machine has high accuracy and quality in dry powder filling, making it incredibly easy to operate. It effectively minimizes powder wastage while maintaining a high throughput, capable of producing 120 fills per minute for a single dose, 60 fills per minute for a double dose, 40 fills per minute for a triple dose, and 30 fills per minute for a quadruple dose.
The sterile powder filling machine offers several advanced features to Improve performance and accuracy. All contact parts are made of SS316 material, allowing easy removal for autoclaving and sterilization. The machine's construction in SS304 material that has durability and compliance with industry standards.
Key features include a no vial - no fill system, separate variable speed operate for the powder hopper, and a unique design that prevents cross-contamination during powder charging.The hopper can be entirely dismantled for complete cleaning, minimal residue and reducing powder wastage.The tool-less adjustment of the doctor blade and wiper blade saves valuable time, and the built-in rubber stoppering system make sure perfect and proper sealing. The machine also includes multiple dosing systems, built-in turntables with separate operates for infeed and outfeed speed control, and various safety features, including a clutch system for vial breakage. With automatic infeed and exit of vials and a well-designed powder hopper, this machine meets all current application needs and trouble-free long-term operation.
The operation of the sterile vial powder filling machine begins with sterilized powder stored in the powder hopper, which is agitated by mechanical agitators to maintain consistent bulk density. The powder wheel, equipped with eight ports and pistons, rotates at a predetermined speed beneath the powder hopper with minimal clearance. Vacuum pressure make sure perfect powder volume is sucked into the ports, and excess powder is removed by an adjustable doctor blade. The powder is then transferred into containers using compressed air or nitrogen gas, confirming accurate and clean filling. The filled containers go to the stoppering station after being separated on the conveyor.
At the stoppering station, sterilized and siliconized rubber stoppers stored in a vibratory bowl are vertically stacked and fed into the stopper chute. The containers are held securely between timing belts, and the rubber stoppers are placed onto the vials. This entire process confirms that the powder is filled accurately and efficiently into the containers, with minimal waste and high quality, making the sterile powder filling machine an essential tool for pharmaceutical production.
| Model Number | LI-PVF 4 |
|---|---|
| Vial Diameter | 25mm to 38mm |
| Vial Height | 75mm Maximum |
| Rubber Stopper Diameter | 20mm |
| Filling Range | 50mg to 1.5 gm In Single Dose, 1.5 gm to 6 gm In Double, Triple and Four Dose system |
| Accuracy | +/- 1% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 30% Rh required on machine to be arrange by customer |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Power | 2.0 H.P. |
| Compressed Air | Filtered, Oil Free 4kg/cm2 provided by customer only |
| Vacuum | 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended |
| Conveyor Height | 815-940 mm |
| Overall Dimensions | 2800 mm (L) x 840 mm (W) x 1675 mm, Model AHPF-120 |
| Production Output | Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Triple Dose and Max. 30 Vials per minute in Four Dose system |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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Common questions about Sterile Vial Powder Filling Machine
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Our company offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries. We offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments.
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