Most Popular Tablet Capsule Counting Machine Models: Features & Benefits
Table of Contents
- Introduction
Key Takeaways
- Discover the features of various tablet capsule counting machines to enhance your production workflow.
- Learn about the benefits of automatic image counting for precise tablet and capsule handling.
- Understand the importance of machine construction in pharmaceutical applications for safety and efficiency.
- Explore why Lodha International LLP is a leading tablet capsule counting machine manufacturer in India.
- Find out how the LICCM model supports high-speed bottle filling with minimal counting discrepancies.
Accurate tablet and capsule counting are an important part of bottle packaging, particularly where production requires consistent counts, controlled product handling and reliable bottle movement.
At Lodha International LLP, we manufacture tablet and capsule counting solutions for pharmaceutical, nutraceutical, herbal, cosmetic, biotech and related applications. As a Popular Tablet Capsule Counting Machine Manufacturer in India, we focus on matching the counting technology with the product size, bottle format, required output and automation needs.
Tablet and Capsule Counting Machine Options
Lodha offers different counting-machine configurations according to the required level of automation and production workflow.
1. Automatic Capsule Counting & Filling Machine – LICCM
The LICCM is designed for automatic counting and bottle filling of tablets and capsules in different shapes and sizes, including round, oblong and pearl forms, as well as hard and soft gelatine capsules.
The machine uses a sophisticated vibration and feed-channel arrangement together with a computer-based automatic image counting system. A slat-type conveyor automatically transfers bottles through the process.
Its dual 4-track filling arrangement can handle up to four bottles simultaneously. Depending on bottle diameter and neck dimensions, the machine is listed for an output range of 30 to 120 bottles per minute.
2. Digital Capsule Counting Machine – LI-CAPS ST1
The LI-CAPS ST1 uses electronic sensing with PLC and HMI-based control. Operators can set the required count through the touchscreen, while high-accuracy fibre sensors detect tablets or capsules as they move through the system.
Other features include memory slots for previous count settings, variable-speed vibrator control, tool-free adjustment and different funnel sizes for container requirements.
3. Semi-Automatic Capsule & Tablet Counting Machine
For applications requiring greater operator involvement, Lodha also offers a semi-automatic counting machine.
This system uses custom-made discs to handle tablets and capsules of different shapes and sizes. It can count and load up to 1,000 units into suitable polybags or rigid containers, depending on the application, and includes a system to prevent filling when a container is absent.
How Does the LICCM Counting Machine Work?
The automatic process coordinates product feeding, counting and bottle movement.
- Product Feeding: Tablets or capsules enter the vibration and feed-channel system.
- Product Distribution: Products are separated and guided toward the counting area.
- Image Counting: The computer-based counting system detects and counts each product.
- Bottle Transfer: Bottles move automatically through the slat conveyor.
- Bottle Filling: The programmed quantity is transferred through the dual 4-track filling arrangement.
- Machine Monitoring: Automatic system testing and an instant shut-off function support-controlled operation.
This integrated arrangement helps combine counting and bottle filling into a continuous packaging process.
Key Automation and Control Features
For pharmaceutical manufacturers, machine control, safety and repeatability can be as important as counting speed.
The LICCM includes relevant features such as:
- Automatic image counting using computer technology.
- Sophisticated vibration and feed channels
- Automatic bottle transfer
- Automated system testing
- Instant shut-off system
- Intelligent touchscreen interface
- Variable-frequency drives for speed adjustment
- Modular bottle-size adjustment
- Complete safety measures
- Easy dismantling for cleaning
- Lower-noise operation
The machine specification lists SS 316 product-contact parts, capsule sizes 00 to 4, and bottles up to 100 mm diameter, with larger sizes possible through customized arrangements.
Counting Accuracy
Accurate counting depends on more than one component. Product shape, size, feeding consistency, machine settings and bottle handling all influence performance.
For the LICCM, Lodha specifies a counting difference of less than 1%. Therefore, the earlier figure of “less than 0.1%” should not be used for this targeted machine page.
The automatic image-counting system, controlled feeding arrangement and machine testing functions work together to support consistent counting.
Pharmaceutical Automation and 21 CFR Part 11
For pharmaceutical projects, automation and electronic control requirements should be considered during machine selection.
The LICCM is listed with touchscreen-based controls, while optional 21 CFR Part 11 software compliance for the HMI/PLC is available for applications where this functionality is required.
This feature should be specified according to the project requirement and final machine scope.
IPC with SCADA System – 21 CFR Part 11 Compliance should only be added to a particular machine blog where IPC and SCADA are confirmed for that machine configuration. For the LICCM, I have therefore kept the wording limited to the verified HMI/PLC software option.
Why Machine Construction Matters
Pharmaceutical packaging equipment should also support practical cleaning, safe operation and product changeovers.
The LICCM includes:
- SS 316 product-contact parts
- Modular bottle-size adjustment
- Easy dismantling and cleaning
- Touchscreen operation
- Variable-speed control
- Safety functions for controlled operation
For pharmaceutical projects, the exact compliance, qualification and automation requirements should be finalized according to the approved scope.
Why Choose Lodha International LLP?
we provide different counting solutions rather than relying on one configuration for every application.
The LICCM combines automatic image counting, vibration-based product feeding, bottle conveying, multi-track filling, touchscreen controls and variable-speed operation. For other production requirements, digital and semi-automatic counting machines are also available.
As a Popular Tablet Capsule Counting Machine Manufacturer in India, we focus on product compatibility, practical operation, automation and machine configuration according to the customer's packaging needs.
Conclusion
Selecting the right tablet capsule counting machine requires careful consideration of product size, bottle dimensions, count requirement, output, automation and cleaning needs.
The LICCM provides automatic image counting, automatic bottle handling, a dual 4-track filling arrangement and touchscreen-based operation, while Lodha's digital and semi-automatic counting options provide alternatives for different workflows.
If you are looking for a Popular Tablet Capsule Counting Machine Manufacturer in India, contact Lodha International LLP to discuss your tablet or capsule size, bottle format, required count and production needs.
Phone: +91 74350 31331
Email: info@lodhapharma.com
Frequently Asked Questions
When selecting a tablet capsule counting machine, consider its automation level, counting accuracy, compatibility with product sizes and bottle formats, and ease of cleaning. Features such as touchscreen controls, safety measures, and variable-speed operation can also enhance productivity and efficiency.
The LICCM machine ensures accurate counting through a combination of automatic image counting technology, a sophisticated vibration and feed-channel system, and precise machine settings. It maintains a counting difference of less than 1%, making it reliable for various counting applications.
Lodha International LLP offers several types of tablet and capsule counting machines, including automatic models like the LICCM, digital options like the LI-CAPS ST1, and semi-automatic machines. Each type is designed to meet different levels of automation and production workflow requirements.
Lodha International LLP is recognized as a popular tablet capsule counting machine manufacturer in India due to its focus on product compatibility, high-quality construction, and diverse range of innovative counting solutions tailored to various industries. Their commitment to technology and customer needs sets them apart in the market.
The LICCM counting machine has a notable output capacity, handling between 30 to 120 bottles per minute, depending on the bottle diameter and neck dimensions. This efficiency makes it suitable for high-volume production environments.
