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High Speed Ampoule Filler and Sealer Machine

High Speed Ampoule Filling and Sealing Machine

Lodha Machine is a leading manufacturer of high-speed ampoule filler and sealer machines, known for their solid and effective designs. The LI-AFS 8S series is a show to this, featuring a Monoblock machine that integrates an unscrambler, flushing, and filling stations. This high-speed machine has been recognised for easy to use, accuracy, and low maintenance needs. Widely used in the pharmaceutical, biotech, cosmetic, veterinary, and chemical industries, our ampoule filler and sealer machine is built on a strong stainless-steel square pipe frame, fully enclosed with stainless-steel coverings in a sleek matte finish. The design also includes a large bottom opening to facilitate thorough cleaning, high hygiene standards in production environments.

As a well-known ampoule filler and sealer machine manufacturer, Lodha Machine offers both standard models and custom-made designs to meet specific customer requirements. Our machines are known for their quality and performance, with servo-based technology that makes accurate filling and sealing. This makes our servo based ampoule filling and sealing machine an ideal choice for industries seeking high-quality, reliable equipment. Additionally, as an ampoule filler and sealer machine exporter, we are dedicated to delivering exceptional machinery that meets international standards, supporting global pharmaceutical and chemical manufacturing needs. Whether you require a standard or customized solution, our expertise as a manufacturer of ampoule filling and sealing machines Provides a product that will improve your production line’s performance and quality.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
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  • It is a compact model designed to meet Good Manufacturing Practices (GMP) standards
  • The parts that come into contact with the product are made from high-quality stainless steel (AISI SS 316L), while non-contact parts are made from AISI SS 304
  • It can easily switch between filling ampoules of different sizes, from 1ml to 10ml
  • A mechanism in the machine stops filling when there isn't an ampoule in place
  • It makes sure that the ampoule neck is properly centered during gas flushing and filling
  • It has the option to flush the ampoule with nitrogen gas before, during, and after filling
  • The machine is designed for easy maintenance and cleaning, with full accessibility to all parts
  • It includes a pre-warming station to prepare the ampoules for filling
  • It requires minimal time for switching between different ampoule sizes, and it is easy to maintain and clean

The process operation of the High-Speed Ampoule Filler and Sealer Machine begins with the sterilized ampoule tray being directly loaded into the unit's slant hopper. From there, a synchronized star wheel carefully delivers the ampoules one by one onto a moving eccentric ampoule rack, which holds four ampoules at a time. As the rack pauses at designated stations, several critical steps are performed sequentially to the highest quality of filling and sealing.

Firstly, pre-gassing of the ampoules is done to create an inert atmosphere. This is followed by the precise filling of the ampoules with the product. Post-gassing is then carried out to further the integrity of the filled ampoule. Pre-heating prepares the ampoule for the final sealing process. Once these steps are completed, the ampoules are sealed, they are airtight and secure. Finally, the duly filled and sealed ampoules are automatically collected on a collection tray, eliminating the need for manual handling and thereby maintaining sterility and reducing the risk of contamination. This entire process are proficiency, accuracy, and high standards of hygiene in ampoule filling and sealing operations.

Model No. LI-AFS 8S
Ampoule Filling Range 1 ml to 10 ml
Production Output 200 ampoules/ min.
Filling Accuracy ±1
Require Gas for Sealing LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available
Power Specification 1 H.P.
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Stainless Steel 316L
Non-Contact Parts Stainless Steel 304
Overall Dimension 1180mm (L) x 1075mm (W) x 975mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about High Speed Ampoule Filler and Sealer Machine

High Speed Ampoule Filler and Sealer Machine is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

High Speed Ampoule Filler and Sealer Machine is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The High Speed Ampoule Filler and Sealer Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the High Speed Ampoule Filler and Sealer Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the High Speed Ampoule Filler and Sealer Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every High Speed Ampoule Filler and Sealer Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.