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R&D High Shear Mixer Granulator Machine

R&D High Shear Mixer Granulator Machine

Lodha Machine is the leading manufacturer of the R&D high shear mixer granulator machine. This machine delivers accurate, quick, and consistent granulation, suitable for both water and solvent granulation processes. The granulator maintains a steady agitated state to prevent lumps in the product. Constructed to GMP standards, the machine features a strong frame and base made from AISI 304 stainless steel, reducing noise and vibrations. All product-contacting components are designed from mirror-polished AISI 316L stainless steel. The bowl's silicone gasket is a single, removable piece for easy cleaning, and a pneumatic actuator operates the lid. The machine includes a slow-moving mixing blade and a fast-moving granulation chopper, both equipped with pneumatic seals on their shafts.

This high shear mixer granulator improves tablet hardness and solubility while reducing the need for binder agents by up to 70% compared to other granulators. The lab rapid mixer granulator is designed to meet specific tablet production requirements, offering superior mixing and uniform granules at reduced operating costs. The granulator supports increased tableting speeds without compromising quality, making it an important tool for various industries, including pharmaceuticals, chemicals, cosmetics, food, and general mixing. Lodha Machine provides advanced rapid mixer granulator R&D lab models that deliver precise and efficient mixing for high-quality production.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
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  • It makes sure that the binder is evenly distributed throughout the mixture
  • Users can adjust the speed of the mixer and chopper blades as needed
  • It can handle both water-based and solvent-based processing
  • It has a quick batch time and is easy to clean, saving time and effort
  • It maximizes the effectiveness of the cleaning-in-place (CIP) process
  • The machine has an air purge sealing system to prevent contamination
  • An optional jacketed bowl allows for control of the product's temperature
  • All parts that come into contact with the product are polished for cleanliness
  • It comes with interchangeable product bowls in various sizes
  • The machine is a self-contained system with a bottom drive

The machine operates by agitating the materials in the bowl at a moderate speed, followed by the high-speed action of a specially designed cutter blade on the wet mass. The processing time varies based on the number of ingredients and their particle sizes. Optional features include a product temperature probe and a heating jacket with a vacuum system for drying processes.

This operation method offers precise control over mixing and granulation, making the high shear mixer granulator an important asset for labs and production facilities. Its advanced design and strong features enable efficient and hygienic granulation, supporting various industrial applications.

Technical Specification Lab Models Pilot Models Production Models
LI-HSG 3 LI-HSG 5 LI-HSG 10 LI-HSG 15 LI-HSG 25 LI-HSG 75 LI-HSG 100 LI-HSG 150 LI-HSG 250 LI-HSG 400 LI-HSG 600 LI-HSG 800 LI-HSG 1200
Working Capacity in Liters 3 5 10 15 25 75 100 150 250 400 600 800 1200
Working Capacity in Kilograms 0.5 to 1.2 1 to 2 2 to 4 4 to 6 8 to 10 20 to 30 25 to 40 40 to 60 70 to 100 100 to 160 150 to 240 180 to 320 280 to 480
Main Motor 750/1440 RPM 2/3 2/3 2/3 3/5 3/5 3/5 5/7.5 10/12.5 25/30 30/40 50/100 60/75 80/100
Chopper Motor 1440/2880 RPM 0.5/1 0.5/1 0.5/1 0.5/1 0.75/1.5 1.5/3 1.5/3 2/3 3/5 5/7.5 5/7.5 5/7.5 10/15
Gear Box Size NMRV P075 NMRV P075 NMRV P075 NMRV P075 NMRV P075 W110 V500 V600 V700 V800 V1000 V1200 V1200

* Power voltage can be adjusted as per customerโ€™s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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ISO 9001:2015 Quality Management
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100+ Countries Globally Exported

Frequently Asked Questions

Common questions about High Shear Mixer Granulator Machine

High Shear Mixer Granulator Machine is a tablet-section machine used in pharmaceutical, nutraceutical and ayurvedic OSD production. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical, nutraceutical, ayurvedic, food (salt/lozenge) and chemical tablet production applications.

High Shear Mixer Granulator Machine is used across pharmaceutical, nutraceutical, ayurvedic, food (salt/lozenge) and chemical tablet production. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The High Shear Mixer Granulator Machine is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs tablet manufacturing and tablet-section processing lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the High Shear Mixer Granulator Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the High Shear Mixer Granulator Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every High Shear Mixer Granulator Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.