+91 9687731331

Call for any Support

info@lodhapharma.com

Mail Us Your Query

Automatic Servo Based Gel & Lotion Filling Machine

Automatic Servo Based Gel & Lotion Filling Machine

Automatic Linear Viscous Piston Gel & Lotion Jar Filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Jar Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

  • Specifications
  • Additional Opted
  • Application
  • Technical Specification
  • Download Catalogue
  • 7” color touch screen with plc for various error message and control system.
  • Fast product changeovers.
  • Integrated fault light and alarm to inform operator production error.
  • Individual fill volume adjustment for fine tuning.
  • Diving Nozzle to reduce bubbling of foamy liquids.
  • Synchronized variable speed control.
  • All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding.
  • Adjustable conveyor guide rails to accommodate with different products.
  • Programmable for multi speed and profile filling cycles.
  • No bottle no filling system.
  • Smooth and accurate container handling.
  • 100% spillage/drip free.
  • CIP without open any contact parts.
  • Fully interlocked guarding for safety.
  • Designed for easy change-over and cleaning.
  • Synchronized variable speed control.
  • Accurate and repeatable servo control fill volume.
  • Diving Heads.
  • Drip Tray Container.
  • Neck Locators.
  • Star wheel or Timing Screw Indexing.
  • Manifold and tank upgrades.
  • Servo-driven Pistons.
  • Capacity for additional Fill Heads.
  • Custom applications.
  • Polycarbonate Safety Guarding.
  • Special electrical requirements.
  • Additional remote E-stops Sanitary, hazardous, flammable and corrosive environment construction.
  • Semi-viscous and viscous liquids.
  • Catsup.
  • Mustard.
  • Syrups.
  • Salsa.
  • Mayonnaise.
  • Honey.
  • Peanut butter.
  • Jellies.
  • Dipping sauces.
  • Lip balm.
  • Thick soaps.
  • Styling gels.
  • Facial masks.
  • Wax.
  • Glue.
  • Grease.
  • Sealants.
  • Silicone.
Model No. LI-VISCO 2PS LI-VISCO 4PS LI-VISCO 6PS LI-VISCO 8PS
No. of Filling Heads 2 4 6 8
Bottle Size For Broad Neck: 60mm to 100mm Diameter
For Narrow Neck: 45mm to 100mm Diameter
Bottle Height Maximum 75mm to 260mm*
Fill Range 10gm to 100gm *with the help of change parts/syringes
Hopper Capacity 40/80/100/200 Litre (Specific size available on request)
Accuracy +/- 2% for Normal Product Like Balm or Petroleum Jelly and 3% for below 20gm filling in syringe range of 10gm to 100 gm
Filling System Servo Based Filling
Output Max. 20 bottles per min depending on bottle size. Max. 60 bottles per minute depending on bottle size. Max. 80 per min depending on bottle size. Max. 100 per min depending on bottle size.
Conveyor Height 815 – 850 mm
Utility Requirement
Filtered Compressed Air 6 Bar
Electrical 415 Volts, 3 Phase, 50 Hz Power Supply
Power 3.0 H.P. 3.0 H.P. 4.0 H.P. 4.0 H.P.

*Specification can be change as per customer requirements
*Different models also available for lower fill volume.

Kindly Fill your detail to get manual on your email address

Industries We Serve

Related Products

Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about Automatic Servo Based Gel & Lotion Filling Machine

Automatic Servo Based Gel & Lotion Filling Machine is a viscous-product filling machine for creams, gels, ointments and pastes. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical topicals, cosmetics, personal care, herbal and ayurvedic semi-solid manufacturing applications.

Automatic Servo Based Gel & Lotion Filling Machine is used across pharmaceutical topicals, cosmetics, personal care, herbal and ayurvedic semi-solid manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Automatic Servo Based Gel & Lotion Filling Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs cream, gel, ointment, lotion and tube-filling lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the Automatic Servo Based Gel & Lotion Filling Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the Automatic Servo Based Gel & Lotion Filling Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Automatic Servo Based Gel & Lotion Filling Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.