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Automatic Bottle Cap Sealing Machine

Introduction of Automatic Vial Cap Sealing Machine

Lodha Machine stands as the premier manufacturer of industrial cap sealing machines. Our advanced sealing equipment serves diverse industries including pharmaceuticals, veterinary medicine, and biotechnology. The single-head sealing machine excels in flip-off cap sealing for injectable glass vials. Built with precision on a robust welded MS frame, the machine features a complete stainless steel enclosure with accessible service doors. The variable speed motor drive allows for flexible production scaling. We provide multi-head options - an eight-head model for high-volume production and a four-head variant for medium-scale operations.

Our single-head industrial sealing machine is ideal for small-scale operations, delivering rapid and reliable sealing. This versatile solution accommodates various container types used in food processing, pharmaceuticals, chemical manufacturing, and oil packaging. The sealing process incorporates advanced heat induction sealing (HIS) technology and specialized heat induction liners, ensuring consistent and secure seals. This integrated approach guarantees precise sealing quality across all containers, meeting stringent industry standards. With Lodha Machine's sealing solutions, manufacturers can achieve optimal production efficiency while maintaining the highest quality standards in their operations.

  • Features
  • Process Operation
  • Technical Specification
  • Product Video
  • Download Catalogue
  • Intelligent No-Vial, No-Cap Operation System
  • Advanced Uncapped Container Detection
  • Premium Stainless Steel Construction
  • Integrated Safety System with Overload Protection for Infeed and Discharge Mechanisms
  • Smart Cap Feeding System with VFD Speed Control
  • Innovative Spring-Loaded Sealing Roller Design for Easy Maintenance
  • Multi-Layer Safety System Including Anti-Breakage Protection
  • Food-Grade Stainless Steel Contact Surfaces
  • Synchronized Drive System with VFD Control
  • Digital Production Counter
  • Automatic Container Position Monitoring
  • Advanced Aluminum Cap Protection System
  • Quick-Adjustment Ratchet System
  • Precision Sealing Roller Technology

The industrial cap sealing machine operates through a sophisticated process ensuring precise and efficient sealing operations. The system begins with containers entering through a precision-engineered infeed star wheel, ensuring perfect alignment and spacing. The integrated variable frequency drive system provides flexible speed control to meet various production demands. The automated cap feeding mechanism delivers caps to the sealing station with precise positioning.

The innovative spring-loaded sealing roller system ensures secure cap placement without damage. The machine's digital counter provides real-time production monitoring. Comprehensive safety features, including the advanced clutch system, prevent container damage and ensure automatic shutdown in case of misalignment. The premium stainless steel construction of contact surfaces ensures durability and maintains hygienic standards. The entire operation is synchronized through a unified motor system, ensuring smooth and efficient performance. The machine's modular design facilitates easy maintenance, with components like the hopper being quickly disassembled for thorough cleaning. This comprehensive process ensures the industrial cap sealing machine delivers consistent, high-quality sealing for various industrial applications.

Model LI-VCS 1 LI-VCS 4 LI-VCS 8
Number of Sealing Head Single Four Eight
Production Rate Max. 50 Vials/Minute Up to 120 Vials/Minute 120 to 240 Vials/Minute
Input Specification - - -
Vial Diameter 24 mm to 90* mm 24 mm to 90* mm 24 mm to 90 mm
Vial Height 25 mm to 150* mm 25 mm to 150* mm 25 mm to 200 mm
Cap Diameter 13, 20, 25 & 28 mm with the help of Change Parts 13, 20, 25 & 28 mm with the help of Change Parts 13, 20, 25 & 28 mm with the help of Change Parts
Power 1.0 HP 2.0 HP 3.0 HP
Electrical 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive 415V AC 3Phase and 220V AC Single Phase Power Supply (50 Hz) with A.C. Drive
Conveyor Height 800-850 mm 800-850 mm 800-850 mm
Overall Dimension 1510 mm (L) x 745 mm (W) x 1810mm (H) 1510 mm (L) x 710 mm (W) x 1815 mm (H) 2100 mm (L) x 875 mm (W) x 1810 mm (H)
Optional Accessories Polycarbonate profile cabinet covering complete machine Polycarbonate profile cabinet covering complete machine Polycarbonate profile cabinet covering complete machine
Chuck Chuck for Flip-Off Seal Chuck for Flip-Off Seal Chuck for Flip-Off Seal
Automation PLC with GUI PLC with GUI PLC with GUI

* Power voltage can be adjusted as per customer's domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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Industries We Serve

Related Products

Certified & Compliant Pharmaceutical Machinery

ISO 9001:2015 Quality Management
CE Marking European Conformity
cGMP Compliant WHO-GMP Standards
100+ Countries Globally Exported

Frequently Asked Questions

Common questions about Automatic Bottle Cap Sealing Machine

Automatic Bottle Cap Sealing Machine is a bottle/vial capping and sealing machine for pharmaceutical and FMCG packaging. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in pharmaceutical, cosmetic, food and beverage container closing lines applications.

Automatic Bottle Cap Sealing Machine is used across pharmaceutical, cosmetic, food and beverage container closing lines. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Automatic Bottle Cap Sealing Machine is priced on a per-project basis, typically ranging from ₹50,000 for entry-level semi-automatic models to ₹50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs container cap-sealing and screw-capping lines from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes — Lodha International LLP builds the Automatic Bottle Cap Sealing Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5–7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes — the Automatic Bottle Cap Sealing Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Automatic Bottle Cap Sealing Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5–7 working days to any export destination. A 12-month manufacturing warranty applies.